Cracks

sfc2113

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I have a question about some small cracks in the gelcoat on the floor of my 204c

on the corners of the bases that my seats are mounted on ( the storage lockers boxes) have some small cracks on the corners, thin like spider web cracks. They are no longger than 1-2in. The floor seems solid.

Should I be concerned about this? or can I just gelcoat repair them?
 

BUZZCUDA

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I was told that the web cracks are standard for older gelcoat and you can not do much with them. If you did do a patch on them they most likely would return. On grady's web site in the owners manual for the boat from 1986 it even speaks of gel coat crazing and cracking. One of those ugly evils we have to live with. Only an eye sore. If you feel the width is opening on the cracks then I suggest adding a bit of 5200 to seal it from water damage. I have a few spots where I have done this on mine. A few corner areas. Of course if you feel the structural integrity is being jeapardized don not let anyone tell you it is safe. :)
 

BobP

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Can you stick a sharpened pencil tip in the crack?
Seal those cracks, during winter any standing water may open them up further when it freezes.

And there is wood coring under the deck and most horizontal surfaces, make sure no water gets down there.

Boatlife makes liquid sealant, never used it, but sounds like it may be useful, or V shape the crack with an old fashioned beer/soda can opener and use white marine tex.
 

gradyfish22

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You can get a gelcoat repair kit and seal up the crack, if you use clear gelcoat you will still see the crack's but you will have a sealed boat. Grady dealers can order you a gelcoat kit to match the hull gelcoat color, some stock it. Boatlife works well, but will not prevent the crack itself from getting worse, just seal the crack itself until it gets bigger, if it does. What it will do is make sure the fiberglass and core below are sealed and do not rot over time which you need to do one way or another, either through repairing the gelcoat or using boat life. 5200 would work too, but persoanlly it is overkill and not specifically made to fix gelcoat crack's. Boatlife isn't really specifically made for this either, but atleast would be easier to remove if ever needed and I find it much easier to work with in small applications or tight spots, especially if you need to be neat. Gelcoat repair is the best option but reguires some patience and time to do it right. This is the only thing that will stop the cracks if done right. Regardless, sealing it is a good idea if possible. Some crack's are just surface cracks in the gelcoat themselves and not through the fiberglass, they still need attention, but are less serious.

To prevent new spider crack's, make sure you drill new holes in reverse to get through the gel coat before drilling the correct direction, otherwise you will have cracked gel coat. Not sure if Grady did this improperly on older models or if they had an issue with their gelcoat itself, it is possible that they did, older gel coats were not as good as they are now a days.
 

sfc2113

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They look like surface cracks, cant get a pencil tip in em.

Just wanted to mak sure they will not get worse, will patch them with gelcoat and see what heppens.
 

BobP

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They will likely grow but little, same way we get cracks as we age !
 

BobP

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Fiberglass can take alot more than gelcoat can take, the gelcoat is only protecting the glass from the sun, not to mention it looks a lot better than glass.
 

BobP

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If you are concerned with growth, you have to stress relieve the end of crack, same for any crack, like Gradyfish wrote.

The end of the crack is a point force, little fighting it back. If you spread the point force out over a larger area, like a circle, it will stay put a lot longer, perhaps indefinetely. I've doen this wit hhardtop alum tube cracks.

But you have to drill a small whole it's depth, say in this case, 1/8 inch diameter.

However, in combination with V'ing it out will allow for more contact surface using marine tex or the like which pulls it together, but it seems too thin now to do this.
 

1st grady

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I use the Dremmel with an engraving tip and remove all the gelcoat down to the glass but just the width of the tool tip (about 1/8") Then I use the matched color gelcoat and fill it up using a fine paint brush. Let it dry overnight and wet sand the next day with 600. 800 then FinesseIt II. Only I can tell where it was as the color is not perfect.