When I bought my boat I had a hunch the transom was wet. Pulled the blown motor...and took off the cap. Some areas good. Some areas wet. Probed a bit and found soft spots and glue failure in plywood in a couple spots. Said the heck with it and got out the vibratory tool and chisel. 2 hrs later had it opened up and the wood out. Now, it's possible the boat would have met anyone else's expectations for many years. But, I didn't want to chance it. And, it helped make the decision to enclose the transom and add a bracket. Project was a lot of fun with my Dad. I learned a lot on youtube prior to digging into the "putting everything back together" phase.
I used coosa board and epoxy system 105 from West System. 1708 biaxial fabric with CSM as well. Turned out great.
Hard to give you a picture of what the future brings.
I worked from the inside:
- removed gunnel cap
- cut liner
- Removed inner fiberglass of transom and section of stringers
- Removed wooden coring.
- Used 40 grit sanding disk wheels on 4" angle grinder - cleaned to glass
- Made template and cut 2 pieces of 1" coosa. Bonded them together with mat and epoxy
- Rebuilt exterior cutout area to fill in with fiberglass
- Set coosa in and used 1708 and tabbing and more 1708 and tabbing
- Reset liner and gunnels
- Built new gunnel section mold and made gunnel to fill in.
Some videos of our craziness are located here. Great project. Grinding fiberglass kind of sucked. But otherwise it was fun. I actually keep my eyes open for another project boat.
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