1978 Hatteras 204-C Restoration

Fishtales

Well-Known Member
Joined
Jan 31, 2005
Messages
8,080
Reaction score
1,300
Points
113
If you have the time and skill it is an awesome opportunity. Anything with glass can be fixed, so if if doesn't separate I'd work at cutting it out to gain access.
 
  • Like
Reactions: jip40

jsgoris

Member
Joined
May 24, 2022
Messages
12
Reaction score
3
Points
3
Age
61
Model
Canyon 376
I agree, good for you to tackle this and that you are enjoying it. I am just trying to imagine the look and smile on your face when it splashes for the first time after the repair.

Good luck, and keep the picture coming.
 

Hatteras204-C

Active Member
Joined
Sep 20, 2022
Messages
28
Reaction score
26
Points
13
Age
43
Model
Overnighter
Thank you all for your feedback, advice and encouragement. I am truly enjoying the project. More pictures to come, as I make progress.
 

Hatteras204-C

Active Member
Joined
Sep 20, 2022
Messages
28
Reaction score
26
Points
13
Age
43
Model
Overnighter
slow and steady...the old transom material is coming out nicely. I also picked up this hard top over the holidays. it needs some minor adjustments. But, the canopy dimensions align with the 90's Adventure 208.
 

Attachments

  • IMG_4501.jpg
    IMG_4501.jpg
    109 KB · Views: 34
  • IMG_4463.jpg
    IMG_4463.jpg
    114.3 KB · Views: 34

jsgoris

Member
Joined
May 24, 2022
Messages
12
Reaction score
3
Points
3
Age
61
Model
Canyon 376
Nice..............I shared these pics with my wife and she said, why would you do all that, just buy a new boat. I told her to see the job get completed and knowing all the work that was done, was done by yourself and it just feels good to dig and an accomplish something like this. Don't stop, you will enjoy the boat for the rest of your life.

That will be nice to have that hardtop added.

Keep the pics coming, I will stop showing my wife the pictures though. But I will show her the last pic when she finally splashes.
 

Hatteras204-C

Active Member
Joined
Sep 20, 2022
Messages
28
Reaction score
26
Points
13
Age
43
Model
Overnighter
Solid!! Thank you for sharing. I am highly motived and really enjoying the project. As you said, it feels good tackle the project. I am going to give a second life to this old boat and enjoy her for years to come!
 
  • Like
Reactions: PointedRose

Hatteras204-C

Active Member
Joined
Sep 20, 2022
Messages
28
Reaction score
26
Points
13
Age
43
Model
Overnighter
Stringers almost totally out. I probably have another week of removal and grinding to get the hull ready for fiberglass work. My goal is to start the actual rebuild this spring.
 

Attachments

  • IMG_4583.jpg
    IMG_4583.jpg
    108.6 KB · Views: 27
  • IMG_4575.jpg
    IMG_4575.jpg
    104.9 KB · Views: 27
  • IMG_4573.jpg
    IMG_4573.jpg
    84.4 KB · Views: 27

cosmic

Active Member
Joined
Oct 7, 2021
Messages
25
Reaction score
8
Points
3
Very nice work! You should consider rebedding the railing mounts before mating the hulls again. Maybe your mounts are different but on my Sailfish they're just free nuts with no easy way to access them.
 

Hatteras204-C

Active Member
Joined
Sep 20, 2022
Messages
28
Reaction score
26
Points
13
Age
43
Model
Overnighter
Very nice work! You should consider rebedding the railing mounts before mating the hulls again. Maybe your mounts are different but on my Sailfish they're just free nuts with no easy way to access them.
Yes, mine are the same. Free nuts with no easy way to access them. I need to reseat all the rails on the deck. I haven't done much to the upper deck yet. it's pretty good shape.
 

Hatteras204-C

Active Member
Joined
Sep 20, 2022
Messages
28
Reaction score
26
Points
13
Age
43
Model
Overnighter
Still grinding away....But, I am almost ready to start putting glass back-in. I am going to fill all seams and lay in at least 5 layers of glass (chop and 1708). I am also going to build a transom using Coosa and install a Hermco full fiberglass bracket. That will stretch the boat to 23 feet. When I am done, the boat won't look too much like the original 204-C. But, she will still be classy.


image0 (4).jpegimage0 (6).jpeg
 

Fishtales

Well-Known Member
Joined
Jan 31, 2005
Messages
8,080
Reaction score
1,300
Points
113
She looks great. You're into now so keep working and don't look back. You'll be proud when she is completed and I'm sure you'll get a lot of positive comments.
 
  • Like
Reactions: Hatteras204-C

Hatteras204-C

Active Member
Joined
Sep 20, 2022
Messages
28
Reaction score
26
Points
13
Age
43
Model
Overnighter
latest progress on the transom rebuild. She's not pretty yet. but, the transom is solid. I used a 1.5 inch piece of Coosa board, a layer of 1708 and plenty of epoxy. I have nice squeeze out around all the seams. Next steps are to glass it all in on the inside and the exterior Coosa section.
 

Attachments

  • IMG_5564.jpg
    IMG_5564.jpg
    17.8 KB · Views: 28
  • IMG_5569.jpg
    IMG_5569.jpg
    15.5 KB · Views: 28
  • IMG_5572.jpg
    IMG_5572.jpg
    22.2 KB · Views: 28
  • Like
Reactions: Peter A

Hatteras204-C

Active Member
Joined
Sep 20, 2022
Messages
28
Reaction score
26
Points
13
Age
43
Model
Overnighter
Picked up a OX66 250 last month for my project. The motor was rebuilt to factory specifications 10 years ago and has been meticulously maintained by one owner. I also added another piece of Coosa to the lower part of the transom to better support the engine bracket. Upper transom is 2 inches thick and lower transom is 4 inches thick.
 

Attachments

  • IMG_8178.jpg
    IMG_8178.jpg
    783.4 KB · Views: 15
  • IMG_8254.jpg
    IMG_8254.jpg
    699.5 KB · Views: 15