1996 yamaha txru - runs fine then wont start after a few hours

imjus4u2nv

Well-Known Member
Joined
Jul 1, 2018
Messages
264
Reaction score
33
Points
28
Location
New York
Model
Adventure
I have the same exact problem with my 1997 Yamaha 200HP motor. Always a rough start. Once I get going I'm fine, but occasionally after running for a while or if the motor has been sitting in hot sun for a while (eg when I'm beached for a few hours or drift fishing for a while) then I can't get it to start at all. The motor will not turn over. Almost sounds like it's wheezing. I've had the motor looked at for 2 consecutive years during winterizing and my Grady dealer can't find anything wrong.

My only guess is that it has something to do with the motor being hot but I have no clue what I'm talking about o_O. In each case, it eventually started after 30-45 min of trying and resting.
Think an intermittent (only when hot) failure of the cdi fits the bill - will prob invest and see what happens.
 

imjus4u2nv

Well-Known Member
Joined
Jul 1, 2018
Messages
264
Reaction score
33
Points
28
Location
New York
Model
Adventure
I can't add much to this discussion, but a trick I've done in the past when I got an overheat alarm was to hook up the washdown hose to the motor flush fitting and run water through the block with the motor off. Maybe doing that would speed up the 30-45 minute wait time, and if it did, that would strongly indicate it is a temperature issue.

My motor has an issue where if I do a warm start, it likes to stall a lot. With a cold start, it fires up immediately and will run all day without any issues. If I turn it off and wait 15+ minutes, it starts up fine, not as easily as when cold, but then stalls often until I get it up at a cruise RPM and back it back down. No one has ever been able to figure out why, but that seems like a different issue than a complete non-start.
Interesting, I will try the washdown trick and see if it helps cool down engine quicker - worst part is when I go out now im trying to get stuck to replicate the problem lol
 

seasick

Well-Known Member
Joined
Aug 19, 2008
Messages
9,531
Reaction score
1,420
Points
113
Location
NYC
That motor isn't terribly sophisticated so I think that something doesn't like getting hot. One common source is vapor lock but I don't think based on your exact symptoms that is the problem. So that leaves spark. Unfortunately there are causes that can be quite hard to track down since they are intermittent.
Areas of concern are ECU which I don't think is the problem (only because they don't fail like yours does unless water cooled and there is a cooling issue)\
A bad connection that acts up when hot,
More ;likely a bad stator or pulser. Both of these are tricky to test but doable but are if intermittent, may test OK but act up when hot.
All three components are expensive so I wouldn't run out and buy parts yet.
I might try the following. Try to cool off some components after the failure to see if you can narrow down the possibilities. I am not a fan of spraying cool water on a hot engine but it occurred to me that if you have a cordless leaf blower, after a failure you could remove the cowling and maybe the flywheel cover and blow air under the flywheel for a few minutes and see if the motor fires up quicker.
I haven't tried this method but who knows:)
Likewise if that doesn't help you can use the blower to cool off the ECU and see if that helps shorten the time it takes for the motor to refire.
 
  • Like
Reactions: imjus4u2nv

imjus4u2nv

Well-Known Member
Joined
Jul 1, 2018
Messages
264
Reaction score
33
Points
28
Location
New York
Model
Adventure
That motor isn't terribly sophisticated so I think that something doesn't like getting hot. One common source is vapor lock but I don't think based on your exact symptoms that is the problem. So that leaves spark. Unfortunately there are causes that can be quite hard to track down since they are intermittent.
Areas of concern are ECU which I don't think is the problem (only because they don't fail like yours does unless water cooled and there is a cooling issue)\
A bad connection that acts up when hot,
More ;likely a bad stator or pulser. Both of these are tricky to test but doable but are if intermittent, may test OK but act up when hot.
All three components are expensive so I wouldn't run out and buy parts yet.
I might try the following. Try to cool off some components after the failure to see if you can narrow down the possibilities. I am not a fan of spraying cool water on a hot engine but it occurred to me that if you have a cordless leaf blower, after a failure you could remove the cowling and maybe the flywheel cover and blow air under the flywheel for a few minutes and see if the motor fires up quicker.
I haven't tried this method but who knows:)
Likewise if that doesn't help you can use the blower to cool off the ECU and see if that helps shorten the time it takes for the motor to refire.
Great info - wasn't really thinking about the stator%pulser, will try with the ice method which I jave heard worked for the ecu, and then next time try to work on cooling the stator. Was just going to buy the ecu but will give it another round or two of testing first.
 

seasick

Well-Known Member
Joined
Aug 19, 2008
Messages
9,531
Reaction score
1,420
Points
113
Location
NYC
Note that if you buy a new ECU, depending on your motor, you may have to get the boat to an authorized dealer to flash it and program in the old data such as engine hours. That will add cost and even time delay since dealers are pretty backed up with work.
If you are convinced the ECU is bad, Instead of buying an ECU and installing it yourself, I recommend that you let an authorized dealer diagnose and repair the motor. You want someone to be accountable for the repair which might be expensive.
It is also one thing when a repair facility says they found a loose connection, repaired it, charged you for the work but the problem still exists but a different case when they replace expensive parts, charge you but the problem isn't fixed. Unfortunately, I see this often and it can get very expensive and frustrating. Being able to replicate the problem is key so ask if the repair facility was able to do so, either at sea or in the yard before replacing parts.

Note that running the engine for several hours does not mean you should get charged labor for all that time, just the time to set up the test and occasionally check for the problem.
The same goes for your testing. Can you create the problem without having to boat for hours?
 

imjus4u2nv

Well-Known Member
Joined
Jul 1, 2018
Messages
264
Reaction score
33
Points
28
Location
New York
Model
Adventure
UPDATE: so I went through the engine methodically. Bad fuel bulb replaced and new hose bc looked liked inside liner was separating from rubber part (and blew out all fuel lines and vent tube), tested all coils (one bad one by ohm meter readings - replaced all 6 but still not running right although sounded better, so then I rebuilt all three carbs - bingo, she is running like a dream! Also the tested rectifier for good measure and was good.

Thanks for the all help everyone.