Broken driver side panel

FLWhaler

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Looking for ideas of how to repair this or where to find a replacement.side panel (3).pngside panel (3).png
 

mleads310

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Ok I'll give it my best guess as far as advice goes on this as I'm not great with fabrication work. If it were me and my limited fiberglass skills, I would take some kind of bendable material (cardboard, plastic sheet etc) and get it behind that hole and taped down as best you can. Then I would start laying in some fiberglass maybe with some chopped mat. Sand it best you can considering the tight corner and paint it and be done.
 

steveditt

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Check with Grady they don't change things often
 

DennisG01

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Assuming the opposite corner is the same radius... wax the backside surface of the radius really well with a mold release wax. Tape off the rest. Lay a piece of wetted glass over it. When it's dry, you will have a mold that should closely approximate the other side and you can use to rebuild that corner. If the other doesn't match, you "may" be able to push a ballon into that broken corner to support a piece of wetted glass while it dries. It may not match perfectly, but I bet you can get the corner to look pretty good.

Otherwise, see if (might be a longshot) Grady can get you a new one - or completely rebuild that entire area.

Still another option... tape the area with white shrink-wrap tape from the backside, then from the front side.
 
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glacierbaze

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I just talked to Ron, at Rusty Ron's Marine Salvage/Island Marina, in Morehead City, NC, and he said that he may have the part. (252-726-5706) He is close to the GW factory, and buys up their surplus parts at the end of production runs, and has a big warehouse, and yard, full of parts for GW and others. He buys in bulk, so does not always get a detailed breakdown of parts numbers, or what models they fit, and would need a good pic of the whole piece, and a couple of measurements, say corner-to-corner, top to bottom, etc, to narrow it down.
I told him that I was helping a friend find a part, and that you may call.
 

FLWhaler

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Thanks I'll give him a call tomorrow when I have the measures. Other thought was to make a wax mole of the starboard side and try to build and epoxy mold.