DIY SOS: Fuel Filler & Vent Hose Replacement on 2006 Sailfish 282 – HELP NEEDED!

[Deepsix]

Hey Great Grady Crew,
I’m in a bind and need your collective wisdom! My marina flat-out refused to replace the fuel filler and vent hoses on my 2006 Sailfish 282, claiming it’s a “major job” and they’re too swamped to touch it. Fine—I’m rolling up my sleeves and doing it myself!!! But I’m flying blind here and could really use your help.
Has ANYONE tackled this on a Sailfish 282 (especially around the 2002-2010 range)? I’ve scoured the forum and found threads on other models, but nothing specific to the 282 near my vintage. I’m also hearing the 300 Marlin has a similar setup—Marlin owners, please chime in if you’ve conquered this beast!
What I’m begging for:

• Step-by-step tips or a game plan—where do I even start?
• Sneaky pitfalls or “wish I’d known” moments to avoid disaster.
• Tool or technique hacks to make this less of a nightmare.
• PHOTOS or sketches—visuals would be a lifesaver!

This is my first big DIY on the boat, and I’m determined to get it right. Your advice could save my sanity (and my fuel system). Let’s get this thread buzzing—any and all experiences welcome! Thanks a million, Grady fam!
Tight lines,
Bill
St. Petersburg, FL

 

[Hookup1]

Take a look at this thread. Skip down to post #39. This is a 268 Islander - basically a narrow beam Sailfish. In order to get access to the fuel fill's and hose I cut out a 12"x12" opening on the flat part of the gunnel. It's an easy repair if you make the cuts in the flat area. Glue Popsicle sticks inside the corners and glue the cut piece back in. Should match perfectly. Finish the gelcoat repair.



You should be able to snake the hoses down to the fuel tanks and make the tank connection last.

Thread '268 Islander Fuel Tank Replacement'

Jul 10, 2023

Decided that this is the year to replace my 25 yo fuel tanks. No leaks. I plan to keep the boat. I'll document the process here.

Pulled the hatch. This hatch was rebuilt a few years ago with Coosa board. Looks good and feels solid. Hatch was set with 3M 4000 - kept everything sealed. Some difficulty cutting with blade to get it up. Not sure what it will go down with. Deck ports were caulked in from the underside as well. Kept the tanks dry.



I also put plastic over the fill, sending unit and pickup. This deflects any water away from the busy area of the tank.

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• Hookup1
• Replies: 67
• Forum: Tips, Modifications and Electronics

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