Hello, all. New to this forum, but not new to Grady (1987 204C Overnighter, purchased almost new in 1989). My original teak swim platform mounting to transom was loose, so I took it off to rebuild and redo. Much to my chagrin, I discovered that the transom was soft in the area of the mounting screws and through-bolts. the boat has the stepped down transom fitted with a 1994 Yamaha 200 HP outboard that still runs great. Apparent transom wood core soaking is what led me to this forum.
Here's where I am: I have drilled numerous 1/8 inch holes in the transom from the outside, to determine the extent of the core damage. After drilling each hole, I blow compressed air in, which causes brown water to come out the other holes. The holes and apparent damage are in about a one square foot square area to the port side of center. When I got blond wood on my drill bit and no apparent water on the margins, I did not drill any farther outside the apparent damaged area. I started by using a wooden mallet to listen for the areas that had a "thud" rather than a "crack," which I had read was a sign of delamination of the outer fiberglass from the wood core. I have read several of the posts on this forum, and it appears my options are either some kind of filler repair, without disassembling the whole transom, or, redoing the whole transom by cutting out major portions and replacing the wood core.
At this point, here is my question: If I decide to try to "inject" some kind of filler, what should I use? I would only do this after I dry out the whole area, of course, to the best of my ability using moving air (the output on my shop vac, combined with a heat lamp). And after applying the repair filler I will fill in all holes with epoxy resin/glass paste, and then use through-bolts for my swim platform re-mount as the final step.
The "filler" solutions i have read about to strengthen or fill the voids in the compromised wood core are: 1) Git-rot; 2) Nida Bond Pourable Compound; 3) Seacast; or, 4) Star Distributing Clear Penetrating Epoxy Sealer (CPES). I am open to redoing the entire transom if absolutely necessary, but don't really want to do that, because: a) I don't think the damage is that extensive, and the boat has never been stored in the water (it sits in my side yard, but the transom area is frequently exposed to rain), b) There are no current signs of transom cracking or stress; and, c) The boat will be due for repowering soon, when it will require motor removal and at that point it would be much easier to majorly repair.
Any advice and assistance is appreciated. i have not ruled out just letting a professional re-do it as needed in the Tallahassee area, because even a major repair would be way cheaper than a new boat, and it's otherwise been well treated and maintained. Thanks for any help.