Gelcoat Repair

Phil

Member
Joined
Oct 17, 2020
Messages
16
Reaction score
0
Points
1
Age
43
Location
British Columbia
Model
Marlin
I have never done any gelcoat repair, I need to do some touchups for screw holes on the boat. Can anyone recommend a product and how to match the colours?

thanks in advance
 

wspitler

GreatGrady Captain
Joined
May 16, 2011
Messages
1,365
Reaction score
318
Points
83
Location
Inglis, FL
Model
Express 330
I bought some gel coat from iboats.com for my 2007 330 and it matches well. They carry Spectrum and you can choose the year and boat manufacturer. You will probably only need a small amount. Look on youtube for how to videos.
 

Fishtales

Well-Known Member
Joined
Jan 31, 2005
Messages
8,029
Reaction score
1,286
Points
113
The dealers carry small touch up jars too.
 

leeccoll

GreatGrady Captain
Joined
May 18, 2019
Messages
1,052
Reaction score
416
Points
83
Age
60
Location
Reno NV
Model
Seafarer
I used Spectrum Gel Coat Patch as well. Pretty straightforward.
 

Blaugrana

Well-Known Member
Joined
Sep 16, 2019
Messages
703
Reaction score
107
Points
43
Age
41
Location
Bayville, New Jersey
Model
Seafarer
I used the spectrum and it worked out well. The repairs were better where I went above the surface with the repair rather than making it even. This way you can wet sand and blend it in nicely.
 

Rustygaff

Well-Known Member
Joined
May 6, 2015
Messages
252
Reaction score
55
Points
28
Location
Misquamicut, RI & Melrose, CT.
Model
Freedom 255
I also recommend the Spectrum repair kit. Great color match. For screw holes, I first beveled out the hole with a counterink bit. I then injected thickened epoxy into the hole just shy of the surface and topped it off with the gelcoat a bit proud of the surface. Wet sand with a block through the grits and then wax. For sanding blocks, I cut some 1 x 3 PVC trim board I had kicking around into various sizes to fit the job at hand. Pretty easy job with good results.
 
Last edited:

seasick

Well-Known Member
Joined
Aug 19, 2008
Messages
9,530
Reaction score
1,420
Points
113
Location
NYC
Spectrum is your best bet for small repairs. It is important to make sure the screw holes are clean for the material to adhere strongly. he holes can be drilled out one size bigger to clean up the holes but the putty works best on small diameter holes ( less than 1/4 inch).
When using the putty, you can mix small amounts and although it sounds extreme, a digital scale will help get the right mix of putty to hardener. The small bottle holds two ounces and the instructions will tell you how many drops of MEK(P) hardener to use per ounce. Once opened, the jar of putty has a recommended shelf life of 2 months and unopened has a shelf life of 6 months although I have used previously opened jars stored for a year. Over time the putty gets dried out.
When filling holes, sand the surface a bit around the hole and apply the putty proud of the surface. In other words don't try to make the uncured putty perfectly flush. After curing, you will need to sand, compound perhaps and buff. It all depends on how perfect you want the patch to look

I think Spectrum Color still has a how to video on their site.
Regarding colors, the Spectrum colors match the original Grady colors very well but depending on factors like age, your gel coat may have changed hue a bit. A perfect match may be difficult to get but the larger the patch area, the easier it is to feather the edges and blend in the patch. Whether all that extra work is forth it, is up to you