Hi Dennis, so the issue so far is that the caulk has not yet fully cured. That section was where I started and got it on a bit heavier than I wanted, so once it is fully cured, this stuff is very tough and hard to remove.
This is the top of bracket that is next to the transom. It has no bolts there and is fairly thin. It flexes some if you push on it when I had removed the caulk, so this is definately the weak spot.
I believe what I have demonstrated here is that pressure definately builds up in a sealed container with the temperature changes. Imagine hot, the cold, causing pressure and then vacuum. That alone would weaken any seal over time.
I have been reading lots of these brackets leaking for folks over time. Some folks I have talked to are not on this forum and have had the issue. So I think it is more of an issue than realized. I wonder how many of them are out there full of water and don't even know it.
When I first got my boat, I decided to try and remove the plugs to see if anything was in there. Man, I could tell no one had likely ever removed the plugs as they were extremely hard to remove without damaging them. That is why I had to replace them due to the damage they took in removal. Then I bet it dumped over 50 gallons of water. It took a long time to drain.
Anyhow, I think I will move forward with the vent, therefore will prevent any pressure from blowing out the sealant over time. I don't think it can hurt by adding it.
Engineer at heart! Mind never stops thinking about improving things.... :mrgreen:
Oh yeah, the surface was just repainted with Perfection, so very clean and pure. No adhesion issue. The caulk never broke the seal, just bubbled up where it was still soft. I was able to mash it back down and likely once it cures, it will be fine. Just need to give it another week to cure out. Will have some 80+ days here rest of week so that might kick it off.