I completed recovering the bolsters last month with the Seaquest chalk. Though they are a little "whiter" than the boat color, after 9 years, the boat has also lightened a lot, and after installing them, they matched up ok. (Still, I would suggest anyone planning to do this to check the color with a swatch of the fabric first). I also noticed while looking at a new GW at Tristate marine, that Grady uses a fabric that exactly matched the boat color. So as I said, the chalk may be a closer match than a more almond shade.
I took a lot of picture during the process and will try to post them. A few points for other planning this course:
1. After trying my first small bolster (the one on the aft gate) using a hand stapler I found I was not satisfied with the results
. Since I have several pneumatic tools and a compressor, I purchased a Porter Cable 22 gage upholstery stapler for around $75.00, and a box of 22 gage staples ($39.00 for 10,000) . Let me tell you, it’s a pleasure using this tool for the job. And I plan to use it for other jobs around the house as well as helping other friends on their boats.
2. The original GW bolsters have a mesh sewn into the bottom for ventilation and moisture control. Not having the ability to sew, I bought a brass punch kit with spare grommets and installed a grommet in the bottom edge every 12” or so. I also lined up grommets where the original were that had the mounting screw that locked the bolster to the vessel wall. (Do the grommets first by placing the fabric on the bolster backing and tacking it together with a few staples. Then use a marker to indicate the center of each grommet to be punched. After you’re satisfied with the placement, remove the fabric and install the grommets, then go back and start the actual recovering process.
3. Kept the original foam. For the 1997 272 GW used a plastic type of backboard with hanging clips on the vessel wall and 2” holes drilled through the plastic backing. In short, not water damage to the backing and the new 22 gage staples held tight.
4. I used matching Seaquest chalk welting that was staples over the new fabric just like the original. Gives it a very professional touch.
5. As for the corners…. :roll: It takes a little practice to get them tight. Need to trim the fabric a few times to get the fold the way you want. Be sure that the folds on bolster top side has the opening pointing fore or aft, and the bottom pointing to towards the deck. This will help keep rain water out. I also masked and sealed the slight opening in the fold with clear silicone. (Use blue masking tape to prevent the silicone from getting on the fabric outside the fold)
6. Also…when you start the covering process, begin in the middle of the bolster and work towards the end…, saving the folds for last. You need to keep a fair amount of tension on the fabric (top to bottom) to get a nice curve. If you don’t stretch the fabric enough, you’ll notice the fabric does not “bend” nicely at the top and bottom, and sometimes there are little crimps or tiny points in the fabric. Also keep tension on the fabric fore and aft as you work toward the end. Go slow and check your progress.
7. I also sealed over the staples and rear seams with two coats of clear silicone sealent, then upper and lower seams with a strip or two of duct tape. Maybe overkill, but I want to keep as much rain moisture out of the foam as possible.
As final note regarding the aft curved bench and matching cushion. Because the new bolsters looked so good, I now had to do something with the aft bench seat assy. One look at the curve of the fabric and the custom sewing of the seat, and it was off to a local Annapolis canvas shop that has a very good reputation and good prices. (Almo is the name of the shop) . I asked them to do the bench seat and L-shaped back cushion in seaquest pleated chalk to match the bolsters. Though I have not picked up the two reconditioned products, the total for the seat and backrest came to about $550. That was a bit of a shock, I figured more like the $300 range, but I know this shop does great work at a fair price, and this job is complicated, considering the sewing and other complexities of the L backing. (Oh well, it’s only a fuel fillup…
)
I’ll get the pictures on this tread in the next week or so.
Mickey Finn
Finn Crossing
1997 GW 272 w/ twin Yamaha 225’s