- Joined
- Oct 12, 2017
- Messages
- 4,521
- Reaction score
- 1,619
- Points
- 113
- Location
- Manasquan Inlet NJ
- Website
- www.youtube.com
- Model
- Express 265
A project this spring was removing the lower motor bolts and putting some glass “eyepatches” over the inside holes, redrilling, and installing ¼” aluminum plates across inside lower bolt s.
New 316 SS ½” bolts. 5” was correct length with plates and 1/8” SS washers. Boltdepot.com is good source for 316 SS hardware
The motors were replaced in 2020. Work done by dealer. The aluminum cap was well sealed so I did not have that done. That would have delayed the season.
End of last year I noticed a rust drip inside lower bolts. Not too happy with the work I found. They left the washers from the old yamahas. They had cut into the glass a bit. I think they should have told me “hey, you should patch the holes and put on plates to spread the force out so washers won’t cut the glass”
They put bolts with new washers thru the old washers and a blob of sealant. They inserted the bottom bolts from inside-out. Nut on outside. I think the bottom bolts should go in from outside. Nuts inside. That way the thread goes in clean and the hole sealant pulls from outside/in, sealing the hole. (lower bolts are underwater)
Unlike the top bolts, where the washers are up against smooth gelcoat, the bottom washers are up against rough uneven glass. Grady is worse at that than some other boats I’ve seen. Tightening the bolt eventually pulls the washer into the glass. Seeing what I have seen, I think it would be wise to always use plates inside lower bolts.
The wood was still solid in all the bolt holes. I sanded and cleaned up with acetone. Used West epoxy, High density filler, and some glass I had leftover from other projects.
To re-drill holes with motors still in place you need a LONG 1/2" bit. I got an 18" bit at Home depot
Sealed with SikaFLex 291
New 316 SS ½” bolts. 5” was correct length with plates and 1/8” SS washers. Boltdepot.com is good source for 316 SS hardware
The motors were replaced in 2020. Work done by dealer. The aluminum cap was well sealed so I did not have that done. That would have delayed the season.
End of last year I noticed a rust drip inside lower bolts. Not too happy with the work I found. They left the washers from the old yamahas. They had cut into the glass a bit. I think they should have told me “hey, you should patch the holes and put on plates to spread the force out so washers won’t cut the glass”
They put bolts with new washers thru the old washers and a blob of sealant. They inserted the bottom bolts from inside-out. Nut on outside. I think the bottom bolts should go in from outside. Nuts inside. That way the thread goes in clean and the hole sealant pulls from outside/in, sealing the hole. (lower bolts are underwater)
Unlike the top bolts, where the washers are up against smooth gelcoat, the bottom washers are up against rough uneven glass. Grady is worse at that than some other boats I’ve seen. Tightening the bolt eventually pulls the washer into the glass. Seeing what I have seen, I think it would be wise to always use plates inside lower bolts.
The wood was still solid in all the bolt holes. I sanded and cleaned up with acetone. Used West epoxy, High density filler, and some glass I had leftover from other projects.
To re-drill holes with motors still in place you need a LONG 1/2" bit. I got an 18" bit at Home depot
Sealed with SikaFLex 291