SYMPTOMS TO WATCH FOR
Common symptoms of trouble with Yamaha precision bend include a lack of oil transfer, overfilling of the main tank, and oil leaks while the outboard is tilted. Most of the time, these problems are due to operator error and are not the components fault.
Non-transfer of oil to the engine-mounted main tank can be as simple a problem as a neglected filter. Moisture gets into the remote tank from spray, rain, condensation, or from being located in the bilge where it can be splashed or submerged. The water forms a sticky emulsion in the bottom of the tank and plugs up the fine screen in the filter element.
An overflowing main tank sometimes results from someone twisting or incorrectly installing the rubber cap on the float assembly and screen element. The tubular screen has an offset nipple that fits into the bottom oil-outlet going to the metering pump, and can bind the float if moved out of place. The arrow marks on the cap and tank should be aligned.
Leaving the key on by mistake can also cause overflow problems. As the battery run drops below 9.5 volts, the oil-controller electronics go off line, and a ground path is formed which starts the electric pump turning very slowly. Eventually, the main oil tank overfills and spews excess oil out a vent tube into the air silencer box.
While the outboard is tilted, a leaking rubber cap on the main tank can result from improper assembly or from twisting out of place. A plastic tie-wrap snugged around the rubber lip usually cures the leak. The clear sight tube on the bottom of the tank can become brittle with age, and oil may seep between it and the nipple. Replace the tube if it feels stiff, and secure it with a tie-wrap.
I don’t think the excessive oil in the carb should prevent it from starting. Just go ahead and fire it up - the engine may “like” a little extra oil.
Sean