Hi,
Just had my 2005 F250s torn down and all the parts replaced. For this guy it is a good news / bad news story.
Some notes:
1.) I found scope pictures as well as pictures from my phone to exaggerate the damage. Not sure if it is the flash or what, but the pics just look far worse than the naked eye. When torn down, the plates and exhaust tubes really looked much better than I expected. While there was minor salt build up spots, really no damage to any of the parts that I could see. Good news I guess. I will try to post the pics. Stay tuned.
2.) My dealer ordered all the parts (kit plus others) and since having them in-hand and one engine torn down (had to do that one), we might as well do the other. If I had known the actual condition, I likely would not have replaced all these parts. Bad news. I ended up doing all the extras (speedy cranks, anodes, thermostats & water pump, oil pump) that was recommended by folks that already went through this.
3.) Tilt/trim pistons on one engine were scored. Water got into the hydraulic fluid. So they need to be changed as well. The only thing I noticed was that the engine was a bit slower than the other to raise, maybe due to the water in the fluid? Good news that the housing is part of the cast piece that mounts the engine to the boat. If this got damaged, it would have added more cost to replace this as well.
4.) The concentration of salt in the water appears to be a major driver to the corrosion issue. I was told Yamaha has a heat map of issues and the vast majority of the problems are in warm water locations. The map has most of the issues down south and the concentration of issues reduces as you move up the NE coast. This problem seems to be more prevalent with engines run in warmer water (salt concentration/hot exhaust gas mixture?).
5.) I slip the boat, I freshwater rinse after every use. Some say this does nothing, others not so sure. I plan to continue the practice although I have no data to disprove or support the claim that it helps, but it is recommended.
6.) I was told the coating process changed in 2005. Not sure if this is a factor.
7.) Dealer indicates only a handful of owners have done the repair at his shop. All except one were F225s and they did see more corrosion on the earlier vintage motors. One had a hole right through the exhaust tube and one a hole that allowed corrosion to occur in the power head. Both replaced and still running today.
So, I have all new parts in both engines as well as others that were preventative since we were in that deep, why not do them. We caught the trim/tilt issue. Final bill has yet to be tallied, but it likely will be in the $8K range for all work. A small win, the boat was stored in side in heated area while we were getting pasted with all this snow.