Another Fuel Tank Thread

Ekea

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i made a bit more progress over the weekend ang got the neoprene glued on. single layer down the middle two rows and double layer for the outer two rows to match the contour of the hull better. i ended up using an entire caulk gun tube of 5200 and one toothpaste style tube as well.


Tank with Strips.JPG
 
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Fishtales

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Looks good. I'd prob leave the bay as-is. Painting isn't going to do much of anything and is in a space that nobody will see. The downside risk outweighs the benefits in my opinion, but up to you.
 
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Ekea

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over the weekend, i got the tank for the final time. i first installed the aluminum banding. banding was screwed to the stringer on each side of the tank (4 pieces total, front and back on both sides). i pre-drilled the holes and filled with resin before running the screws in. i also caulked behind the banding (between the banding and stringer) to prevent moisture sitting behind the banding. i also used 316 stainless screws and isolated them from the banding with a rubber washer and more silicone caulk. where the bands will break over the top corner of the tank i placed ABS plastic shipping corner protectors and secured them with 5200.

the tank sits a little crooked in the bilge, less than a 3 degree rotation to port. it seemed to snuggle in well like that rather than if i put it in perfectly straight, it had a slight wobble to it. i figure its better to have the tank where it wants to be and have a good fit.

to complete the install, the bands will bend over the tank and right and left bands will be cinched down with a 316 stainless turnbuckle with jam nuts. neoprene will be again added to the top of the tank to prevent the turnbuckle from resting on the tank. 5200 will be used again.

i know i am getting pretty anal with this, but i really want to make sure this is a good install.
 

Ekea

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Well, the tank is done!!!!!!!! deck is glued and screwed too. now im filling it up 5 gallons at a time with of ethanol free (and ring free +) until i get enough in there to make the run to the fuel dock
6_Tank Installed.JPG

7_Tank Fuel Lines & Turnbuckle.JPG

while pulled, i dropped the leaning post and live well off at my local fibergglass shop to get re-gelcoated. waiting to get them back.
 

seasick

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Looks nice. You certainly put more effort into the strap tensioners that I would have!
 

Ekea

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thanks for the remarks. i did put a lot of thought into it. i figured if i am pulling the deck up and dropping all the money on a new tank, i should do the smaller details the best i can
 

Ekea

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well, she is completely done and water ready with leaning post and live well re-installed!!! i plan to get her out wednesday for the first run of the season. i got the leaning post and livewell re-gelcoated while they were out of the boat. there were some cracks in the live well which prompted getting it done. then i figured it would look goofy to have a perfect livewell slid into a chalky leaning post, so got that done too. sorry for the poor quality pic, hopefully i can get some better pics on the water.


8_Back Together.JPG
 
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igblack87

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looks really nice! Enjoy the summer with it!
 
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